What innovations have been made in the material selection and manufacturing process of the JM-778 waterproof and lightweight LED traffic vest?
The JM-778 waterproof and lightweight LED traffic vest has made many innovations in material selection and manufacturing process to ensure its excellent performance in waterproofness, lightness and durability. In terms of material selection, we have selected advanced composite materials that not only have excellent waterproof performance, but also remain light and high-strength. The main material of the vest is a high-density polyester fiber, which has excellent waterproof performance after special treatment. The molecular structure of high-density polyester fiber is tightly arranged, which can effectively block water penetration, thereby achieving waterproof function. In addition, we added a layer of nano-level waterproof coating on the surface of the polyester fiber, which further enhances the waterproof performance of the material through physical and chemical means. Nano-coating technology can form an extremely fine protective layer on the surface of the material, which is not only waterproof, but also anti-fouling and easy to clean, so that the vest can stay clean and dry in various environments.
In terms of lightweight, we have optimized the density and thickness of the material. High-density polyester fiber itself has high strength and durability, which allows us to reduce its thickness while maintaining the strength of the material, thereby achieving lightweight vests. To further reduce the weight of the vest, we used a mesh fabric structure in the design, which not only increases the breathability of the material, but also greatly reduces the weight of the vest. The mesh fabric is made of multiple layers of fine fibers interwoven, and each layer of fibers is carefully arranged and woven to make it strong and durable while maintaining lightness.
We use advanced laser cutting and heat pressing technology. Laser cutting technology can accurately control the cutting shape and size of the material, ensuring that each part of each vest can fit perfectly, improving the overall quality and consistency of the vest. Heat pressing technology combines different materials tightly together through high temperature and high pressure to form a strong seam. This seam is not only waterproof, but also highly durable and can withstand long-term use and frequent washing. In addition, we also use ultrasonic welding technology to connect the materials without using any needles and threads. This seamless connection technology not only further enhances the waterproof performance of the vest, but also avoids the problems of unthreading and breakage that may occur in traditional sewing processes.
In order to ensure the durability of the vest in various harsh environments, we have carried out rigorous weather resistance tests on the materials. These tests include long-term performance testing of the materials under conditions such as high temperature, low temperature, humidity, and ultraviolet radiation. The test results show that the material of the JM-778 vest can still maintain its waterproof, lightweight and durable properties under these extreme conditions, and will not degrade due to changes in the environment.